Construction

AS568 O-Ring Size Chart

Every AS568 o-ring dash number from -001 to -475 plus the -900 boss seals: actual inside diameter, cross-section, tolerances and outside diameter in inches and millimetres.

An AS568 o-ring is named by a dash number whose first digit gives the cross-section: -004 to -050 are 0.070 in (1.78 mm), -102 to -178 are 0.103 in (2.62 mm), -201 to -284 are 0.139 in (3.53 mm), -309 to -395 are 0.210 in (5.33 mm) and -425 to -475 are 0.275 in (6.99 mm). For example, AS568-214 is 0.984 ± 0.010 in inside diameter × 0.139 ± 0.004 in section (24.99 × 3.53 mm). The tables below list all 350 sizes from -001 to -475 and the 20 boss seals from -901 to -932, transcribed from Apple Rubber's published AS568 table (the SAE AS568 standard itself is sold by SAE). Millimetre values are the inch values × 25.4, not ISO 3601 metric sizes. To convert other dimensions use the Unit Converter; to design the groove, see O-Ring Groove Dimensions.

Cross-section by dash-number series

Dash numbersCross-section (in)Tolerance (in)Cross-section (mm)
-001 to -003.040 / .050 / .060±.0031.02 / 1.27 / 1.52
-004 to -050.070±.0031.78
-102 to -178.103±.0032.62
-201 to -284.139±.0043.53
-309 to -395.210±.0055.33
-425 to -475.275±.0066.99

How to read the size tables

  • ID and cross-section are the actual moulded dimensions with their ± tolerance. Inside-diameter tolerance widens as the ring gets bigger: ±0.004 in on the smallest sizes up to ±0.120 in on -475 (25.940 in ID).
  • OD ref. is the inside diameter plus twice the cross-section, a reference value as Apple Rubber prints it in its gland tables (for -004: 0.070 + 2 × 0.070 = 0.210 in). It is not separately toleranced.
  • Nominal size is the traditional fractional name (ID × OD × width). It is rounded, and sometimes the actual ID is smaller than the nominal by more than the tolerance (-214: nominal 1 in, actual 0.984 in), so never machine a groove from the nominal size. Where the source leaves a nominal value blank it is shown as —.
  • Cross-section tolerances in the source: ±0.003 in up to 0.104 in, ±0.004 in at 0.139 in, ±0.005 in at 0.210 in, ±0.006 in at 0.275 in (and ±0.008 in at 0.375 in for non-AS568 sizes).
  • Material. Apple Rubber's listed sizes are based on 70 durometer nitrile. Every compound shrinks when moulded and some shrink more, so a ring in another material may come from different tooling; ask the maker for the size in your compound.
  • Ordering (Apple Rubber's format): quantity, AS568 dash number, then durometer and material code, for example AS568-110 70SL for 70 durometer silicone. Non-standard rings are ordered by ID × cross-section.

-001 to -050: 0.070 in (1.78 mm) cross-section and the three small sections

AS568 dash no.ID (in)Cross-section (in)OD ref. (in)ID (mm)Cross-section (mm)Nominal ID × OD × width (in)
-001.029 ±.004.040 ±.003.1090.74 ±0.101.02 ±0.081/32 × 3/32 × 1/32
-001 1/2.070 ±.004.040 ±.003.1501.78 ±0.101.02 ±0.081/16 × 1/8 × 1/32
-002.042 ±.004.050 ±.003.1421.07 ±0.101.27 ±0.083/64 × 9/64 × 3/64
-003.056 ±.004.060 ±.003.1761.42 ±0.101.52 ±0.081/16 × 3/16 × 1/16
-004.070 ±.005.070 ±.003.2101.78 ±0.131.78 ±0.085/64 × 13/64 × 1/16
-005.101 ±.005.070 ±.003.2412.57 ±0.131.78 ±0.083/32 × 7/32 × 1/16
-006.114 ±.005.070 ±.003.2542.90 ±0.131.78 ±0.081/8 × 1/4 × 1/16
-007.145 ±.005.070 ±.003.2853.68 ±0.131.78 ±0.085/32 × 9/32 × 1/16
-008.176 ±.005.070 ±.003.3164.47 ±0.131.78 ±0.083/16 × 5/16 × 1/16
-009.208 ±.005.070 ±.003.3485.28 ±0.131.78 ±0.087/32 × 11/32 × 1/16
-010.239 ±.005.070 ±.003.3796.07 ±0.131.78 ±0.081/4 × 3/8 × 1/16
-011.301 ±.005.070 ±.003.4417.65 ±0.131.78 ±0.085/16 × 7/16 × 1/16
-012.364 ±.005.070 ±.003.5049.25 ±0.131.78 ±0.083/8 × 1/2 × 1/16
-013.426 ±.005.070 ±.003.56610.82 ±0.131.78 ±0.087/16 × 9/16 × 1/16
-014.489 ±.005.070 ±.003.62912.42 ±0.131.78 ±0.081/2 × 5/8 × 1/16
-015.551 ±.007.070 ±.003.69114.00 ±0.181.78 ±0.089/16 × 11/16 × 1/16
-016.614 ±.009.070 ±.003.75415.60 ±0.231.78 ±0.085/8 × 3/4 × 1/16
-017.676 ±.009.070 ±.003.81617.17 ±0.231.78 ±0.0811/16 × 13/16 × 1/16
-018.739 ±.009.070 ±.003.87918.77 ±0.231.78 ±0.083/4 × 7/8 × 1/16
-019.801 ±.009.070 ±.003.94120.35 ±0.231.78 ±0.0813/16 × 15/16 × 1/16
-020.864 ±.009.070 ±.0031.00421.95 ±0.231.78 ±0.087/8 × 1 × 1/16
-021.926 ±.009.070 ±.0031.06623.52 ±0.231.78 ±0.0815/16 × 1 1/16 × 1/16
-022.989 ±.010.070 ±.0031.12925.12 ±0.251.78 ±0.081 × 1 1/8 × 1/16
-0231.051 ±.010.070 ±.0031.19126.70 ±0.251.78 ±0.081 1/16 × 1 3/16 × 1/16
-0241.114 ±.010.070 ±.0031.25428.30 ±0.251.78 ±0.081 1/8 × 1 1/4 × 1/16
-0251.176 ±.011.070 ±.0031.31629.87 ±0.281.78 ±0.081 3/16 × 1 5/16 × 1/16
-0261.239 ±.011.070 ±.0031.37931.47 ±0.281.78 ±0.081 1/4 × 1 3/8 × 1/16
-0271.301 ±.011.070 ±.0031.44133.05 ±0.281.78 ±0.081 5/16 × 1 7/16 × 1/16
-0281.364 ±.013.070 ±.0031.50434.65 ±0.331.78 ±0.081 3/8 × 1 1/2 × 1/16
-0291.489 ±.013.070 ±.0031.62937.82 ±0.331.78 ±0.081 1/2 × 1 5/8 × 1/16
-0301.614 ±.013.070 ±.0031.75441.00 ±0.331.78 ±0.081 5/8 × 1 3/4 × 1/16
-0311.739 ±.015.070 ±.0031.87944.17 ±0.381.78 ±0.081 3/4 × 1 7/8 × 1/16
-0321.864 ±.015.070 ±.0032.00447.35 ±0.381.78 ±0.081 7/8 × 2 × 1/16
-0331.989 ±.018.070 ±.0032.12950.52 ±0.461.78 ±0.082 × 2 1/8 × 1/16
-0342.114 ±.018.070 ±.0032.25453.70 ±0.461.78 ±0.082 1/8 × 2 1/4 × 1/16
-0352.239 ±.018.070 ±.0032.37956.87 ±0.461.78 ±0.082 1/4 × 2 3/8 × 1/16
-0362.364 ±.018.070 ±.0032.50460.05 ±0.461.78 ±0.082 3/8 × 2 1/2 × 1/16
-0372.489 ±.018.070 ±.0032.62963.22 ±0.461.78 ±0.082 1/2 × 2 5/8 × 1/16
-0382.614 ±.020.070 ±.0032.75466.40 ±0.511.78 ±0.082 5/8 × 2 3/4 × 1/16
-0392.739 ±.020.070 ±.0032.87969.57 ±0.511.78 ±0.082 3/4 × 2 7/8 × 1/16
-0402.864 ±.020.070 ±.0033.00472.75 ±0.511.78 ±0.082 7/8 × 3 × 1/16
-0412.989 ±.024.070 ±.0033.12975.92 ±0.611.78 ±0.083 × 3 1/8 × 1/16
-0423.239 ±.024.070 ±.0033.37982.27 ±0.611.78 ±0.083 1/4 × 3 3/8 × 1/16
-0433.489 ±.024.070 ±.0033.62988.62 ±0.611.78 ±0.083 1/2 × 3 5/8 × 1/16
-0443.739 ±.027.070 ±.0033.87994.97 ±0.691.78 ±0.083 3/4 × 3 7/8 × 1/16
-0453.989 ±.027.070 ±.0034.129101.32 ±0.691.78 ±0.084 × 4 1/8 × 1/16
-0464.239 ±.030.070 ±.0034.379107.67 ±0.761.78 ±0.084 1/4 × 4 3/8 × 1/16
-0474.489 ±.030.070 ±.0034.629114.02 ±0.761.78 ±0.084 1/2 × 4 5/8 × 1/16
-0484.739 ±.030.070 ±.0034.879120.37 ±0.761.78 ±0.084 3/4 × 4 7/8 × 1/16
-0494.989 ±.037.070 ±.0035.129126.72 ±0.941.78 ±0.085 × 5 1/8 × 1/16
-0505.239 ±.037.070 ±.0035.379133.07 ±0.941.78 ±0.085 1/4 × 5 3/8 × 1/16

-102 to -178: 0.103 in (2.62 mm) cross-section

AS568 dash no.ID (in)Cross-section (in)OD ref. (in)ID (mm)Cross-section (mm)Nominal ID × OD × width (in)
-102.049 ±.005.103 ±.003.2551.24 ±0.132.62 ±0.081/16 × 1/4 × 3/32
-103.081 ±.005.103 ±.003.2872.06 ±0.132.62 ±0.083/32 × 9/32 × 3/32
-104.112 ±.005.103 ±.003.3182.84 ±0.132.62 ±0.081/8 × 5/16 × 3/32
-105.143 ±.005.103 ±.003.3493.63 ±0.132.62 ±0.085/32 × 11/32 × 3/32
-106.174 ±.005.103 ±.003.3804.42 ±0.132.62 ±0.083/16 × 3/8 × 3/32
-107.206 ±.005.103 ±.003.4125.23 ±0.132.62 ±0.087/32 × 13/32 × 3/32
-108.237 ±.005.103 ±.003.4436.02 ±0.132.62 ±0.081/4 × 7/16 × 3/32
-109.299 ±.005.103 ±.003.5057.59 ±0.132.62 ±0.085/16 × 1/2 × 3/32
-110.362 ±.005.103 ±.003.5689.19 ±0.132.62 ±0.083/8 × 9/16 × 3/32
-111.424 ±.005.103 ±.003.63010.77 ±0.132.62 ±0.087/16 × 5/8 × 3/32
-112.487 ±.005.103 ±.003.69312.37 ±0.132.62 ±0.081/2 × 11/16 × 3/32
-113.549 ±.007.103 ±.003.75513.94 ±0.182.62 ±0.089/16 × 3/4 × 3/32
-114.612 ±.009.103 ±.003.81815.54 ±0.232.62 ±0.085/8 × 13/16 × 3/32
-115.674 ±.009.103 ±.003.88017.12 ±0.232.62 ±0.0811/16 × 7/8 × 3/32
-116.737 ±.009.103 ±.003.94318.72 ±0.232.62 ±0.083/4 × 15/16 × 3/32
-117.799 ±.010.103 ±.0031.00520.29 ±0.252.62 ±0.0813/16 × 1 × 3/32
-118.862 ±.010.103 ±.0031.06821.89 ±0.252.62 ±0.087/8 × 1 1/16 × 3/32
-119.924 ±.010.103 ±.0031.13023.47 ±0.252.62 ±0.0815/16 × 1 1/8 × 3/32
-120.987 ±.010.103 ±.0031.19325.07 ±0.252.62 ±0.081 × 1 3/16 × 3/32
-1211.049 ±.010.103 ±.0031.25526.64 ±0.252.62 ±0.081 1/16 × 1 1/4 × 3/32
-1221.112 ±.010.103 ±.0031.31828.24 ±0.252.62 ±0.081 1/8 × 1 5/16 × 3/32
-1231.174 ±.012.103 ±.0031.38029.82 ±0.302.62 ±0.081 3/16 × 1 3/8 × 3/32
-1241.237 ±.012.103 ±.0031.44331.42 ±0.302.62 ±0.081 1/4 × 1 7/16 × 3/32
-1251.299 ±.012.103 ±.0031.50532.99 ±0.302.62 ±0.081 5/16 × 1 1/2 × 3/32
-1261.362 ±.012.103 ±.0031.56834.59 ±0.302.62 ±0.081 3/8 × 1 9/16 × 3/32
-1271.424 ±.012.103 ±.0031.63036.17 ±0.302.62 ±0.081 7/16 × 1 5/8 × 3/32
-1281.487 ±.012.103 ±.0031.69337.77 ±0.302.62 ±0.081 1/2 × 1 11/16 × 3/32
-1291.549 ±.015.103 ±.0031.75539.34 ±0.382.62 ±0.081 9/16 × 1 3/4 × 3/32
-1301.612 ±.015.103 ±.0031.81840.94 ±0.382.62 ±0.081 5/8 × 1 13/16 × 3/32
-1311.674 ±.015.103 ±.0031.88042.52 ±0.382.62 ±0.081 11/16 × 1 7/8 × 3/32
-1321.737 ±.015.103 ±.0031.94344.12 ±0.382.62 ±0.081 3/4 × 1 15/16 × 3/32
-1331.799 ±.015.103 ±.0032.00545.69 ±0.382.62 ±0.081 13/16 × 2 × 3/32
-1341.862 ±.015.103 ±.0032.06847.29 ±0.382.62 ±0.081 7/8 × 2 1/16 × 3/32
-1351.925 ±.017.103 ±.0032.13148.90 ±0.432.62 ±0.081 15/16 × 2 1/8 × 3/32
-1361.987 ±.017.103 ±.0032.19350.47 ±0.432.62 ±0.082 × 2 3/16 × 3/32
-1372.050 ±.017.103 ±.0032.25652.07 ±0.432.62 ±0.082 1/16 × 2 1/4 × 3/32
-1382.112 ±.017.103 ±.0032.31853.64 ±0.432.62 ±0.082 1/8 × 2 5/16 × 3/32
-1392.175 ±.017.103 ±.0032.38155.25 ±0.432.62 ±0.082 3/16 × 2 3/8 × 3/32
-1402.237 ±.017.103 ±.0032.44356.82 ±0.432.62 ±0.082 1/4 × 2 7/16 × 3/32
-1412.300 ±.020.103 ±.0032.50658.42 ±0.512.62 ±0.082 5/16 × 2 1/2 × 3/32
-1422.362 ±.020.103 ±.0032.56859.99 ±0.512.62 ±0.082 3/8 × 2 9/16 × 3/32
-1432.425 ±.020.103 ±.0032.63161.60 ±0.512.62 ±0.082 7/16 × 2 5/8 × 3/32
-1442.487 ±.020.103 ±.0032.69363.17 ±0.512.62 ±0.082 1/2 × 2 11/16 × 3/32
-1452.550 ±.020.103 ±.0032.75664.77 ±0.512.62 ±0.082 9/16 × 2 3/4 × 3/32
-1462.612 ±.020.103 ±.0032.81866.34 ±0.512.62 ±0.082 5/8 × 2 13/16 × 3/32
-1472.675 ±.022.103 ±.0032.88167.95 ±0.562.62 ±0.082 11/16 × 2 7/8 × 3/32
-1482.737 ±.022.103 ±.0032.94369.52 ±0.562.62 ±0.082 3/4 × 2 15/16 × 3/32
-1492.800 ±.022.103 ±.0033.00671.12 ±0.562.62 ±0.082 13/16 × 3 × 3/32
-1502.862 ±.022.103 ±.0033.06872.69 ±0.562.62 ±0.082 7/8 × 3 1/16 × 3/32
-1512.987 ±.024.103 ±.0033.19375.87 ±0.612.62 ±0.083 × 3 3/16 × 3/32
-1523.237 ±.024.103 ±.0033.44382.22 ±0.612.62 ±0.083 1/4 × 3 7/16 × 3/32
-1533.487 ±.024.103 ±.0033.69388.57 ±0.612.62 ±0.083 1/2 × 3 11/16 × 3/32
-1543.737 ±.028.103 ±.0033.94394.92 ±0.712.62 ±0.083 3/4 × 3 15/16 × 3/32
-1553.987 ±.028.103 ±.0034.193101.27 ±0.712.62 ±0.084 × 4 3/16 × 3/32
-1564.237 ±.030.103 ±.0034.443107.62 ±0.762.62 ±0.084 1/4 × 4 7/16 × 3/32
-1574.487 ±.030.103 ±.0034.693113.97 ±0.762.62 ±0.084 1/2 × 4 11/16 × 3/32
-1584.737 ±.030.103 ±.0034.943120.32 ±0.762.62 ±0.084 3/4 × 4 15/16 × 3/32
-1594.987 ±.035.103 ±.0035.193126.67 ±0.892.62 ±0.085 × 5 3/16 × 3/32
-1605.237 ±.035.103 ±.0035.443133.02 ±0.892.62 ±0.085 1/4 × 5 7/16 × 3/32
-1615.487 ±.035.103 ±.0035.693139.37 ±0.892.62 ±0.085 1/2 × 5 11/16 × 3/32
-1625.737 ±.035.103 ±.0035.943145.72 ±0.892.62 ±0.085 3/4 × 5 15/16 × 3/32
-1635.987 ±.035.103 ±.0036.193152.07 ±0.892.62 ±0.086 × 6 3/16 × 3/32
-1646.237 ±.040.103 ±.0036.443158.42 ±1.022.62 ±0.086 1/4 × 6 7/16 × 3/32
-1656.487 ±.040.103 ±.0036.693164.77 ±1.022.62 ±0.086 1/2 × 6 11/16 × 3/32
-1666.737 ±.040.103 ±.0036.943171.12 ±1.022.62 ±0.086 3/4 × 6 15/16 × 3/32
-1676.987 ±.040.103 ±.0037.193177.47 ±1.022.62 ±0.087 × 7 3/16 × 3/32
-1687.237 ±.045.103 ±.0037.443183.82 ±1.142.62 ±0.087 1/4 × 7 7/16 × 3/32
-1697.487 ±.045.103 ±.0037.693190.17 ±1.142.62 ±0.087 1/2 × 7 11/16 × 3/32
-1707.737 ±.045.103 ±.0037.943196.52 ±1.142.62 ±0.087 3/4 × 7 15/16 × 3/32
-1717.987 ±.045.103 ±.0038.193202.87 ±1.142.62 ±0.088 × 8 3/16 × 3/32
-1728.237 ±.050.103 ±.0038.443209.22 ±1.272.62 ±0.088 1/4 × 8 7/16 × 3/32
-1738.487 ±.050.103 ±.0038.693215.57 ±1.272.62 ±0.088 1/2 × 8 11/16 × 3/32
-1748.737 ±.050.103 ±.0038.943221.92 ±1.272.62 ±0.088 3/4 × 8 15/16 × 3/32
-1758.987 ±.050.103 ±.0039.193228.27 ±1.272.62 ±0.089 × 9 3/16 × 3/32
-1769.237 ±.055.103 ±.0039.443234.62 ±1.402.62 ±0.089 1/4 × 9 7/16 × 3/32
-1779.487 ±.055.103 ±.0039.693240.97 ±1.402.62 ±0.089 1/2 × 9 11/16 × 3/32
-1789.737 ±.055.103 ±.0039.943247.32 ±1.402.62 ±0.089 3/4 × 9 15/16 × 3/32

-201 to -284: 0.139 in (3.53 mm) cross-section

AS568 dash no.ID (in)Cross-section (in)OD ref. (in)ID (mm)Cross-section (mm)Nominal ID × OD × width (in)
-201.171 ±.005.139 ±.004.4494.34 ±0.133.53 ±0.103/16 × 7/16 × 1/8
-202.234 ±.005.139 ±.004.5125.94 ±0.133.53 ±0.101/4 × 1/2 × 1/8
-203.296 ±.005.139 ±.004.5747.52 ±0.133.53 ±0.105/16 × 9/16 × 1/8
-204.359 ±.005.139 ±.004.6379.12 ±0.133.53 ±0.103/8 × 5/8 × 1/8
-205.421 ±.005.139 ±.004.69910.69 ±0.133.53 ±0.107/16 × 11/16 × 1/8
-206.484 ±.005.139 ±.004.76212.29 ±0.133.53 ±0.101/2 × 3/4 × 1/8
-207.546 ±.007.139 ±.004.82413.87 ±0.183.53 ±0.109/16 × 13/16 × 1/8
-208.609 ±.009.139 ±.004.88715.47 ±0.233.53 ±0.105/8 × 7/8 × 1/8
-209.671 ±.009.139 ±.004.94917.04 ±0.233.53 ±0.1011/16 × 15/16 × 1/8
-210.734 ±.010.139 ±.0041.01218.64 ±0.253.53 ±0.103/4 × 1 × 1/8
-211.796 ±.010.139 ±.0041.07420.22 ±0.253.53 ±0.1013/16 × 1 1/16 × 1/8
-212.859 ±.010.139 ±.0041.13721.82 ±0.253.53 ±0.107/8 × 1 1/8 × 1/8
-213.921 ±.010.139 ±.0041.19923.39 ±0.253.53 ±0.1015/16 × 1 3/16 × 1/8
-214.984 ±.010.139 ±.0041.26224.99 ±0.253.53 ±0.101 × 1 1/4 × 1/8
-2151.046 ±.010.139 ±.0041.32426.57 ±0.253.53 ±0.101 1/16 × 1 5/16 × 1/8
-2161.109 ±.012.139 ±.0041.38728.17 ±0.303.53 ±0.101 1/8 × 1 3/8 × 1/8
-2171.171 ±.012.139 ±.0041.44929.74 ±0.303.53 ±0.101 3/16 × 1 7/16 × 1/8
-2181.234 ±.012.139 ±.0041.51231.34 ±0.303.53 ±0.101 1/4 × 1 1/2 × 1/8
-2191.296 ±.012.139 ±.0041.57432.92 ±0.303.53 ±0.101 5/16 × 1 9/16 × 1/8
-2201.359 ±.012.139 ±.0041.63734.52 ±0.303.53 ±0.101 3/8 × 1 5/8 × 1/8
-2211.421 ±.012.139 ±.0041.69936.09 ±0.303.53 ±0.101 7/16 × 1 11/16 × 1/8
-2221.484 ±.015.139 ±.0041.76237.69 ±0.383.53 ±0.101 1/2 × 1 3/4 × 1/8
-2231.609 ±.015.139 ±.0041.88740.87 ±0.383.53 ±0.101 5/8 × 1 7/8 × 1/8
-2241.734 ±.015.139 ±.0042.01244.04 ±0.383.53 ±0.101 3/4 × 2 × 1/8
-2251.859 ±.018.139 ±.0042.13747.22 ±0.463.53 ±0.101 7/8 × 2 1/8 × 1/8
-2261.984 ±.018.139 ±.0042.26250.39 ±0.463.53 ±0.102 × 2 1/4 × 1/8
-2272.109 ±.018.139 ±.0042.38753.57 ±0.463.53 ±0.102 1/8 × 2 3/8 × 1/8
-2282.234 ±.020.139 ±.0042.51256.74 ±0.513.53 ±0.102 1/4 × 2 1/2 × 1/8
-2292.359 ±.020.139 ±.0042.63759.92 ±0.513.53 ±0.102 3/8 × 2 5/8 × 1/8
-2302.484 ±.020.139 ±.0042.76263.09 ±0.513.53 ±0.102 1/2 × 2 3/4 × 1/8
-2312.609 ±.020.139 ±.0042.88766.27 ±0.513.53 ±0.102 5/8 × 2 7/8 × 1/8
-2322.734 ±.024.139 ±.0043.01269.44 ±0.613.53 ±0.102 3/4 × 3 × 1/8
-2332.859 ±.024.139 ±.0043.13772.62 ±0.613.53 ±0.102 7/8 × 3 1/8 × 1/8
-2342.984 ±.024.139 ±.0043.26275.79 ±0.613.53 ±0.103 × 3 1/4 × 1/8
-2353.109 ±.024.139 ±.0043.38778.97 ±0.613.53 ±0.103 1/8 × 3 3/8 × 1/8
-2363.234 ±.024.139 ±.0043.51282.14 ±0.613.53 ±0.103 1/4 × 3 1/2 × 1/8
-2373.359 ±.024.139 ±.0043.63785.32 ±0.613.53 ±0.103 3/8 × 3 5/8 × 1/8
-2383.484 ±.024.139 ±.0043.76288.49 ±0.613.53 ±0.103 1/2 × 3 3/4 × 1/8
-2393.609 ±.028.139 ±.0043.88791.67 ±0.713.53 ±0.103 5/8 × 3 7/8 × 1/8
-2403.734 ±.028.139 ±.0044.01294.84 ±0.713.53 ±0.103 3/4 × 4 × 1/8
-2413.859 ±.028.139 ±.0044.13798.02 ±0.713.53 ±0.103 7/8 × 4 1/8 × 1/8
-2423.984 ±.028.139 ±.0044.262101.19 ±0.713.53 ±0.104 × 4 1/4 × 1/8
-2434.109 ±.028.139 ±.0044.387104.37 ±0.713.53 ±0.104 1/8 × 4 3/8 × 1/8
-2444.234 ±.030.139 ±.0044.512107.54 ±0.763.53 ±0.104 1/4 × 4 1/2 × 1/8
-2454.359 ±.030.139 ±.0044.637110.72 ±0.763.53 ±0.104 3/8 × 4 5/8 × 1/8
-2464.484 ±.030.139 ±.0044.762113.89 ±0.763.53 ±0.104 1/2 × 4 3/4 × 1/8
-2474.609 ±.030.139 ±.0044.887117.07 ±0.763.53 ±0.104 5/8 × 4 7/8 × 1/8
-2484.734 ±.030.139 ±.0045.012120.24 ±0.763.53 ±0.104 3/4 × 5 × 1/8
-2494.859 ±.035.139 ±.0045.137123.42 ±0.893.53 ±0.104 7/8 × 5 1/8 × 1/8
-2504.984 ±.035.139 ±.0045.262126.59 ±0.893.53 ±0.105 × 5 1/4 × 1/8
-2515.109 ±.035.139 ±.0045.387129.77 ±0.893.53 ±0.105 1/8 × 5 3/8 × 1/8
-2525.234 ±.035.139 ±.0045.512132.94 ±0.893.53 ±0.105 1/4 × 5 1/2 × 1/8
-2535.359 ±.035.139 ±.0045.637136.12 ±0.893.53 ±0.105 3/8 × 5 5/8 × 1/8
-2545.484 ±.035.139 ±.0045.762139.29 ±0.893.53 ±0.105 1/2 × 5 3/4 × 1/8
-2555.609 ±.035.139 ±.0045.887142.47 ±0.893.53 ±0.105 5/8 × 5 7/8 × 1/8
-2565.734 ±.035.139 ±.0046.012145.64 ±0.893.53 ±0.105 3/4 × 6 × 1/8
-2575.859 ±.035.139 ±.0046.137148.82 ±0.893.53 ±0.105 7/8 × 6 1/8 × 1/8
-2585.984 ±.035.139 ±.0046.262151.99 ±0.893.53 ±0.106 × 6 1/4 × 1/8
-2596.234 ±.040.139 ±.0046.512158.34 ±1.023.53 ±0.106 1/4 × 6 1/2 × 1/8
-2606.484 ±.040.139 ±.0046.762164.69 ±1.023.53 ±0.106 1/2 × 6 3/4 × 1/8
-2616.734 ±.040.139 ±.0047.012171.04 ±1.023.53 ±0.106 3/4 × 7 × 1/8
-2626.984 ±.040.139 ±.0047.262177.39 ±1.023.53 ±0.107 × 7 1/4 × 1/8
-2637.234 ±.045.139 ±.0047.512183.74 ±1.143.53 ±0.107 1/4 × 7 1/2 × 1/8
-2647.484 ±.045.139 ±.0047.762190.09 ±1.143.53 ±0.107 1/2 × 7 3/4 × 1/8
-2657.734 ±.045.139 ±.0048.012196.44 ±1.143.53 ±0.107 3/4 × 8 × 1/8
-2667.984 ±.045.139 ±.0048.262202.79 ±1.143.53 ±0.108 × 8 1/4 × 1/8
-2678.234 ±.050.139 ±.0048.512209.14 ±1.273.53 ±0.108 1/4 × 8 1/2 × 1/8
-2688.484 ±.050.139 ±.0048.762215.49 ±1.273.53 ±0.108 1/2 × 8 3/4 × 1/8
-2698.734 ±.050.139 ±.0049.012221.84 ±1.273.53 ±0.108 3/4 × 9 × 1/8
-2708.984 ±.050.139 ±.0049.262228.19 ±1.273.53 ±0.109 × 9 1/4 × 1/8
-2719.234 ±.055.139 ±.0049.512234.54 ±1.403.53 ±0.109 1/4 × 9 1/2 × 1/8
-2729.484 ±.055.139 ±.0049.762240.89 ±1.403.53 ±0.109 1/2 × 9 3/4 × 1/8
-2739.734 ±.055.139 ±.00410.012247.24 ±1.403.53 ±0.109 3/4 × 10 × 1/8
-2749.984 ±.055.139 ±.00410.262253.59 ±1.403.53 ±0.1010 × 10 1/4 × 1/8
-27510.484 ±.055.139 ±.00410.762266.29 ±1.403.53 ±0.1010 1/2 × 10 3/4 × 1/8
-27610.984 ±.065.139 ±.00411.262278.99 ±1.653.53 ±0.1011 × 11 1/4 × 1/8
-27711.484 ±.065.139 ±.00411.762291.69 ±1.653.53 ±0.1011 1/2 × 11 3/4 × 1/8
-27811.984 ±.065.139 ±.00412.262304.39 ±1.653.53 ±0.1012 × 12 1/4 × 1/8
-27912.984 ±.065.139 ±.00413.262329.79 ±1.653.53 ±0.1013 × 13 1/4 × 1/8
-28013.984 ±.065.139 ±.00414.262355.19 ±1.653.53 ±0.1014 × 14 1/4 × 1/8
-28114.984 ±.065.139 ±.00415.262380.59 ±1.653.53 ±0.1015 × 15 1/4 × 1/8
-28215.955 ±.075.139 ±.00416.233405.26 ±1.913.53 ±0.1016 × 16 1/4 × 1/8
-28316.955 ±.080.139 ±.00417.233430.66 ±2.033.53 ±0.1017 × 17 1/4 × 1/8
-28417.955 ±.085.139 ±.00418.233456.06 ±2.163.53 ±0.1018 × 18 1/4 × 1/8

-309 to -395: 0.210 in (5.33 mm) cross-section

AS568 dash no.ID (in)Cross-section (in)OD ref. (in)ID (mm)Cross-section (mm)Nominal ID × OD × width (in)
-309.412 ±.005.210 ±.005.83210.46 ±0.135.33 ±0.137/16 × 13/16 × 3/16
-310.475 ±.005.210 ±.005.89512.07 ±0.135.33 ±0.131/2 × 7/8 × 3/16
-311.537 ±.007.210 ±.005.95713.64 ±0.185.33 ±0.139/16 × 15/16 × 3/16
-312.600 ±.009.210 ±.0051.02015.24 ±0.235.33 ±0.135/8 × 1 × 3/16
-313.662 ±.009.210 ±.0051.08216.81 ±0.235.33 ±0.1311/16 × 1 1/16 × 3/16
-314.725 ±.010.210 ±.0051.14518.42 ±0.255.33 ±0.133/4 × 1 1/8 × 3/16
-315.787 ±.010.210 ±.0051.20719.99 ±0.255.33 ±0.1313/16 × 1 3/16 × 3/16
-316.850 ±.010.210 ±.0051.27021.59 ±0.255.33 ±0.137/8 × 1 1/4 × 3/16
-317.912 ±.010.210 ±.0051.33223.16 ±0.255.33 ±0.1315/16 × 1 5/16 × 3/16
-318.975 ±.010.210 ±.0051.39524.77 ±0.255.33 ±0.131 × 1 3/8 × 3/16
-3191.037 ±.010.210 ±.0051.45726.34 ±0.255.33 ±0.131 1/16 × 1 7/16 × 3/16
-3201.100 ±.012.210 ±.0051.52027.94 ±0.305.33 ±0.131 1/8 × 1 1/2 × 3/16
-3211.162 ±.012.210 ±.0051.58229.51 ±0.305.33 ±0.131 3/16 × 1 9/16 × 3/16
-3221.225 ±.012.210 ±.0051.64531.12 ±0.305.33 ±0.131 1/4 × 1 5/8 × 3/16
-3231.287 ±.012.210 ±.0051.70732.69 ±0.305.33 ±0.131 5/16 × — × 3/16
-3241.350 ±.012.210 ±.0051.77034.29 ±0.305.33 ±0.131 3/8 × 1 3/4 × 3/16
-3251.475 ±.015.210 ±.0051.89537.47 ±0.385.33 ±0.131 1/2 × 1 7/8 × 3/16
-3261.600 ±.015.210 ±.0052.02040.64 ±0.385.33 ±0.131 5/8 × 2 × 3/16
-3271.725 ±.015.210 ±.0052.14543.82 ±0.385.33 ±0.131 3/4 × 2 1/8 × 3/16
-3281.850 ±.015.210 ±.0052.27046.99 ±0.385.33 ±0.131 7/8 × 2 1/4 × 3/16
-3291.975 ±.018.210 ±.0052.39550.17 ±0.465.33 ±0.132 × 2 3/8 × 3/16
-3302.100 ±.018.210 ±.0052.52053.34 ±0.465.33 ±0.132 1/8 × 2 1/2 × 3/16
-3312.225 ±.018.210 ±.0052.64556.52 ±0.465.33 ±0.132 1/4 × 2 5/8 × 3/16
-3322.350 ±.018.210 ±.0052.77059.69 ±0.465.33 ±0.132 3/8 × 2 3/4 × 3/16
-3332.475 ±.020.210 ±.0052.89562.87 ±0.515.33 ±0.132 1/2 × 2 7/8 × 3/16
-3342.600 ±.020.210 ±.0053.02066.04 ±0.515.33 ±0.132 5/8 × 3 × 3/16
-3352.725 ±.020.210 ±.0053.14569.22 ±0.515.33 ±0.132 3/4 × 3 1/8 × 3/16
-3362.850 ±.020.210 ±.0053.27072.39 ±0.515.33 ±0.132 7/8 × 3 1/4 × 3/16
-3372.975 ±.024.210 ±.0053.39575.57 ±0.615.33 ±0.133 × 3 3/8 × 3/16
-3383.100 ±.024.210 ±.0053.52078.74 ±0.615.33 ±0.133 1/8 × 3 1/2 × 3/16
-3393.225 ±.024.210 ±.0053.64581.92 ±0.615.33 ±0.133 1/4 × 3 5/8 × 3/16
-3403.350 ±.024.210 ±.0053.77085.09 ±0.615.33 ±0.133 3/8 × 3 3/4 × 3/16
-3413.475 ±.024.210 ±.0053.89588.27 ±0.615.33 ±0.133 1/2 × 3 7/8 × 3/16
-3423.600 ±.028.210 ±.0054.02091.44 ±0.715.33 ±0.133 5/8 × 4 × 3/16
-3433.725 ±.028.210 ±.0054.14594.62 ±0.715.33 ±0.133 3/4 × 4 1/8 × 3/16
-3443.850 ±.028.210 ±.0054.27097.79 ±0.715.33 ±0.133 7/8 × 4 1/4 × 3/16
-3453.975 ±.028.210 ±.0054.395100.97 ±0.715.33 ±0.134 × 4 3/8 × 3/16
-3464.100 ±.028.210 ±.0054.520104.14 ±0.715.33 ±0.134 1/8 × 4 1/2 × 3/16
-3474.225 ±.030.210 ±.0054.645107.32 ±0.765.33 ±0.134 1/4 × 4 5/8 × 3/16
-3484.350 ±.030.210 ±.0054.770110.49 ±0.765.33 ±0.134 3/8 × 4 3/4 × 3/16
-3494.475 ±.030.210 ±.0054.895113.67 ±0.765.33 ±0.134 1/2 × 4 7/8 × 3/16
-3504.600 ±.030.210 ±.0055.020116.84 ±0.765.33 ±0.134 5/8 × 5 × 3/16
-3514.725 ±.030.210 ±.0055.145120.02 ±0.765.33 ±0.134 3/4 × 5 1/8 × 3/16
-3524.850 ±.030.210 ±.0055.270123.19 ±0.765.33 ±0.134 7/8 × 5 1/4 × 3/16
-3534.975 ±.037.210 ±.0055.395126.37 ±0.945.33 ±0.135 × 5 3/8 × 3/16
-3545.100 ±.037.210 ±.0055.520129.54 ±0.945.33 ±0.135 1/8 × 5 1/2 × 3/16
-3555.225 ±.037.210 ±.0055.645132.72 ±0.945.33 ±0.135 1/4 × 5 5/8 × 3/16
-3565.350 ±.037.210 ±.0055.770135.89 ±0.945.33 ±0.135 3/8 × 5 3/4 × 3/16
-3575.475 ±.037.210 ±.0055.895139.07 ±0.945.33 ±0.135 1/2 × 5 7/8 × 3/16
-3585.600 ±.037.210 ±.0056.020142.24 ±0.945.33 ±0.135 5/8 × 6 × 3/16
-3595.725 ±.037.210 ±.0056.145145.42 ±0.945.33 ±0.135 3/4 × 6 1/8 × 3/16
-3605.850 ±.037.210 ±.0056.270148.59 ±0.945.33 ±0.135 7/8 × 6 1/4 × 3/16
-3615.975 ±.037.210 ±.0056.395151.77 ±0.945.33 ±0.136 × 6 3/8 × 3/16
-3626.225 ±.040.210 ±.0056.645158.12 ±1.025.33 ±0.136 1/4 × 6 5/8 × 3/16
-3636.475 ±.040.210 ±.0056.895164.47 ±1.025.33 ±0.136 1/2 × 6 7/8 × 3/16
-3646.725 ±.040.210 ±.0057.145170.82 ±1.025.33 ±0.136 3/4 × 7 1/8 × 3/16
-3656.975 ±.040.210 ±.0057.395177.17 ±1.025.33 ±0.137 × 7 3/8 × 3/16
-3667.225 ±.045.210 ±.0057.645183.52 ±1.145.33 ±0.137 1/4 × 7 5/8 × 3/16
-3677.475 ±.045.210 ±.0057.895189.87 ±1.145.33 ±0.137 1/2 × 7 7/8 × 3/16
-3687.725 ±.045.210 ±.0058.145196.22 ±1.145.33 ±0.137 3/4 × 8 1/8 × 3/16
-3697.975 ±.045.210 ±.0058.395202.57 ±1.145.33 ±0.138 × 8 3/8 × 3/16
-3708.225 ±.050.210 ±.0058.645208.92 ±1.275.33 ±0.138 1/4 × 8 5/8 × 3/16
-3718.475 ±.050.210 ±.0058.895215.27 ±1.275.33 ±0.138 1/2 × 8 7/8 × 3/16
-3728.725 ±.050.210 ±.0059.145221.62 ±1.275.33 ±0.138 3/4 × 9 1/8 × 3/16
-3738.975 ±.050.210 ±.0059.395227.97 ±1.275.33 ±0.139 × 9 3/8 × 3/16
-3749.225 ±.055.210 ±.0059.645234.32 ±1.405.33 ±0.139 1/4 × 9 5/8 × 3/16
-3759.475 ±.055.210 ±.0059.895240.67 ±1.405.33 ±0.139 1/2 × 9 7/8 × 3/16
-3769.725 ±.055.210 ±.00510.145247.02 ±1.405.33 ±0.139 3/4 × 10 1/8 × 3/16
-3779.975 ±.055.210 ±.00510.395253.37 ±1.405.33 ±0.1310 × 10 3/8 × 3/16
-37810.475 ±.060.210 ±.00510.895266.07 ±1.525.33 ±0.1310 1/2 × 10 7/8 × 3/16
-37910.975 ±.060.210 ±.00511.395278.77 ±1.525.33 ±0.1311 × 11 3/8 × 3/16
-38011.475 ±.065.210 ±.00511.895291.47 ±1.655.33 ±0.1311 1/2 × 11 7/8 × 3/16
-38111.975 ±.065.210 ±.00512.395304.17 ±1.655.33 ±0.1312 × 12 3/8 × 3/16
-38212.975 ±.065.210 ±.00513.395329.57 ±1.655.33 ±0.1313 × 13 3/8 × 3/16
-38313.975 ±.070.210 ±.00514.395354.97 ±1.785.33 ±0.1314 × 14 3/8 × 3/16
-38414.975 ±.070.210 ±.00515.395380.37 ±1.785.33 ±0.1315 × 15 3/8 × 3/16
-38515.955 ±.075.210 ±.00516.375405.26 ±1.915.33 ±0.1316 × 16 3/8 × 3/16
-38616.955 ±.080.210 ±.00517.375430.66 ±2.035.33 ±0.1317 × 17 3/8 × 3/16
-38717.955 ±.085.210 ±.00518.375456.06 ±2.165.33 ±0.1318 × 18 3/8 × 3/16
-38818.955 ±.090.210 ±.00519.375481.46 ±2.295.33 ±0.1319 × 19 3/8 × 3/16
-38919.955 ±.095.210 ±.00520.375506.86 ±2.415.33 ±0.1320 × 20 3/8 × 3/16
-39020.955 ±.095.210 ±.00521.375532.26 ±2.415.33 ±0.1321 × 21 3/8 × 3/16
-39121.955 ±.100.210 ±.00522.375557.66 ±2.545.33 ±0.1322 × 22 3/8 × 3/16
-39222.940 ±.105.210 ±.00523.360582.68 ±2.675.33 ±0.1323 × 23 3/8 × 3/16
-39323.940 ±.110.210 ±.00524.360608.08 ±2.795.33 ±0.1324 × 24 3/8 × 3/16
-39424.940 ±.115.210 ±.00525.360633.48 ±2.925.33 ±0.1325 × 25 3/8 × 3/16
-39525.940 ±.120.210 ±.00526.360658.88 ±3.055.33 ±0.1326 × 26 3/8 × 3/16

-425 to -475: 0.275 in (6.99 mm) cross-section

AS568 dash no.ID (in)Cross-section (in)OD ref. (in)ID (mm)Cross-section (mm)Nominal ID × OD × width (in)
-4254.475 ±.033.275 ±.0065.025113.67 ±0.846.99 ±0.154 1/2 × 5 × 1/4
-4264.600 ±.033.275 ±.0065.150116.84 ±0.846.99 ±0.154 5/8 × 5 1/8 × 1/4
-4274.725 ±.033.275 ±.0065.275120.02 ±0.846.99 ±0.154 3/4 × 5 1/4 × 1/4
-4284.850 ±.033.275 ±.0065.400123.19 ±0.846.99 ±0.154 7/8 × 5 3/8 × 1/4
-4294.975 ±.037.275 ±.0065.525126.37 ±0.946.99 ±0.155 × 5 1/2 × 1/4
-4305.100 ±.037.275 ±.0065.650129.54 ±0.946.99 ±0.155 1/8 × 5 5/8 × 1/4
-4315.225 ±.037.275 ±.0065.775132.72 ±0.946.99 ±0.155 1/4 × 5 3/4 × 1/4
-4325.350 ±.037.275 ±.0065.900135.89 ±0.946.99 ±0.155 3/8 × 5 7/8 × 1/4
-4335.475 ±.037.275 ±.0066.025139.07 ±0.946.99 ±0.155 1/2 × 6 × 1/4
-4345.600 ±.037.275 ±.0066.150142.24 ±0.946.99 ±0.155 5/8 × 6 1/8 × 1/4
-4355.725 ±.037.275 ±.0066.275145.42 ±0.946.99 ±0.155 3/4 × 6 1/4 × 1/4
-4365.850 ±.037.275 ±.0066.400148.59 ±0.946.99 ±0.155 7/8 × 6 3/8 × 1/4
-4375.975 ±.037.275 ±.0066.525151.77 ±0.946.99 ±0.156 × 6 1/2 × 1/4
-4386.225 ±.040.275 ±.0066.775158.12 ±1.026.99 ±0.156 1/4 × 6 3/4 × 1/4
-4396.475 ±.040.275 ±.0067.025164.47 ±1.026.99 ±0.156 1/2 × 7 × 1/4
-4406.725 ±.040.275 ±.0067.275170.82 ±1.026.99 ±0.156 3/4 × 7 1/4 × 1/4
-4416.975 ±.040.275 ±.0067.525177.17 ±1.026.99 ±0.157 × 7 1/2 × 1/4
-4427.225 ±.045.275 ±.0067.775183.52 ±1.146.99 ±0.157 1/4 × 7 3/4 × 1/4
-4437.475 ±.045.275 ±.0068.025189.87 ±1.146.99 ±0.157 1/2 × 8 × 1/4
-4447.725 ±.045.275 ±.0068.275196.22 ±1.146.99 ±0.157 3/4 × 8 1/4 × 1/4
-4457.975 ±.045.275 ±.0068.525202.57 ±1.146.99 ±0.158 × 8 1/2 × 1/4
-4468.475 ±.055.275 ±.0069.025215.27 ±1.406.99 ±0.158 1/2 × 9 × 1/4
-4478.975 ±.055.275 ±.0069.525227.97 ±1.406.99 ±0.159 × 9 1/2 × 1/4
-4489.475 ±.055.275 ±.00610.025240.67 ±1.406.99 ±0.159 1/2 × 10 × 1/4
-4499.975 ±.055.275 ±.00610.525253.37 ±1.406.99 ±0.1510 × 10 1/2 × 1/4
-45010.475 ±.060.275 ±.00611.025266.07 ±1.526.99 ±0.1510 1/2 × 11 × 1/4
-45110.975 ±.060.275 ±.00611.525278.77 ±1.526.99 ±0.1511 × 11 1/2 × 1/4
-45211.475 ±.060.275 ±.00612.025291.47 ±1.526.99 ±0.1511 1/2 × 12 × 1/4
-45311.975 ±.060.275 ±.00612.525304.17 ±1.526.99 ±0.1512 × 12 1/2 × 1/4
-45412.475 ±.060.275 ±.00613.025316.87 ±1.526.99 ±0.1512 1/2 × 13 × 1/4
-45512.975 ±.060.275 ±.00613.525329.57 ±1.526.99 ±0.1513 × 13 1/2 × 1/4
-45613.475 ±.070.275 ±.00614.025342.27 ±1.786.99 ±0.1513 1/2 × 14 × 1/4
-45713.975 ±.070.275 ±.00614.525354.97 ±1.786.99 ±0.1514 × 14 1/2 × 1/4
-45814.475 ±.070.275 ±.00615.025367.67 ±1.786.99 ±0.1514 1/4 × 15 × 1/4
-45914.975 ±.070.275 ±.00615.525380.37 ±1.786.99 ±0.1515 × 15 1/2 × 1/4
-46015.475 ±.070.275 ±.00616.025393.07 ±1.786.99 ±0.1515 1/2 × 16 × 1/4
-46115.955 ±.075.275 ±.00616.505405.26 ±1.916.99 ±0.1516 × 16 1/2 × 1/4
-46216.455 ±.075.275 ±.00617.005417.96 ±1.916.99 ±0.1516 1/2 × 17 × 1/4
-46316.955 ±.080.275 ±.00617.505430.66 ±2.036.99 ±0.1517 × 17 1/2 × 1/4
-46417.455 ±.085.275 ±.00618.005443.36 ±2.166.99 ±0.1517 1/2 × 18 × 1/4
-46517.955 ±.085.275 ±.00618.505456.06 ±2.166.99 ±0.1518 × 18 1/2 × 1/4
-46618.455 ±.085.275 ±.00619.005468.76 ±2.166.99 ±0.1518 1/2 × 19 × 1/4
-46718.955 ±.090.275 ±.00619.505481.46 ±2.296.99 ±0.1519 × 19 1/2 × 1/4
-46819.455 ±.090.275 ±.00620.005494.16 ±2.296.99 ±0.1519 1/2 × 20 × 1/4
-46919.955 ±.090.275 ±.00620.505506.86 ±2.296.99 ±0.1520 × 20 1/2 × 1/4
-47020.955 ±.090.275 ±.00621.505532.26 ±2.296.99 ±0.1521 × 21 1/2 × 1/4
-47121.955 ±.100.275 ±.00622.505557.66 ±2.546.99 ±0.1522 × 22 1/2 × 1/4
-47222.940 ±.105.275 ±.00623.490582.68 ±2.676.99 ±0.1523 × 23 1/2 × 1/4
-47323.940 ±.110.275 ±.00624.490608.08 ±2.796.99 ±0.1524 × 24 1/2 × 1/4
-47424.940 ±.115.275 ±.00625.490633.48 ±2.926.99 ±0.1525 × 25 1/2 × 1/4
-47525.940 ±.120.275 ±.00626.490658.88 ±3.056.99 ±0.1526 × 26 1/2 × 1/4

-901 to -932: boss seals for straight-thread tube fittings

AS568 dash no.Tube OD (in)ID (in)Cross-section (in)ID (mm)Cross-section (mm)
-9013/32.185 ±.005.056 ±.0034.701.42
-9021/8.239 ±.005.064 ±.0036.071.63
-9033/16.301 ±.005.064 ±.0037.651.63
-9041/4.351 ±.005.072 ±.0038.921.83
-9055/16.414 ±.005.072 ±.00310.521.83
-9063/8.468 ±.005.078 ±.00311.891.98
-9077/16.530 ±.007.082 ±.00313.462.08
-9081/2.644 ±.009.087 ±.00316.362.21
-9099/16.706 ±.009.097 ±.00317.932.46
-9105/8.755 ±.009.097 ±.00319.182.46
-91111/16.863 ±.009.116 ±.00421.922.95
-9123/4.924 ±.009.116 ±.00423.472.95
-91313/16.986 ±.010.116 ±.00425.042.95
-9147/81.047 ±.010.116 ±.00426.592.95
-91611.171 ±.010.116 ±.00429.742.95
-9181 1/81.355 ±.012.116 ±.00434.422.95
-9201 1/41.475 ±.014.118 ±.00437.473.00
-9241 1/21.720 ±.014.118 ±.00443.693.00
-9281 3/42.090 ±.018.118 ±.00453.093.00
-93222.337 ±.018.118 ±.00459.363.00

About the 900 series

  • Apple Rubber describes these as o-rings for boss gaskets on straight-thread tube fittings, "primarily utilized in hydraulic tubing and fittings up to 3000 psi", sealing under compression against the boss, and "normally supplied in 90 durometer material".
  • From -902 up, the last two digits are the tube outside diameter in sixteenths of an inch (-908 for a 1/2 in tube, -932 for a 2 in tube). -901 is the exception: the source lists it for a 3/32 in tube.
  • Their cross-sections (0.056 to 0.118 in) do not follow the five main AS568 series, so do not use the cross-section series rule above for them.

Choosing a size

  • Stretch on a piston (inside) groove: 1 to 5%, with 2% ideal in most applications; more than 5% is not recommended because the section thins and the ring ages faster. O-ring ID = groove diameter ÷ (1 + stretch): a 0.231 in groove takes an ID of 0.229 to 0.220 in (Apple Rubber, section 3).
  • Face (axial) seals are sized by the side the pressure pushes the ring towards: with pressure from the inside, give the ring some interference on its OD; with pressure from the outside, make its ID close to the groove ID (Apple Rubber, section 3).
  • Rotary shafts: do not stretch the ring over the shaft at all; use a shaft no larger than the ring's free ID (Apple Rubber, section 4).
  • Cross-section: pick it from the gland depth and the squeeze you need; the gland tables by cross-section are on O-Ring Groove Dimensions.

Sources

  • Apple Rubber Products, Inc., Seal Design Guide, 2020 (www.applerubber.com/src/pdf/seal-design-guide.pdf). Used for: AS568 sizes and tolerances (section 9), gland design tables (section 4, p. 20), stretch, squeeze, surface finish, extrusion and material temperature ranges.
  • SAE International, AS568 Aerospace Size Standard for O-rings (current revision; paywalled). Not reproduced here; the values above are Apple Rubber's published copy of the AS568 sizes. Apple Rubber's glossary notes that the standard "periodically changes so check for the latest revision".
  • Millimetre values are calculated on this page (inch × 25.4, rounded to 0.01 mm). They are not ISO 3601-1 metric sizes, which have their own dimensions and tolerances.

Frequently asked questions

What do AS568 dash numbers mean?

The dash number names one inside diameter and cross-section, and its first digit sets the cross-section: -004 to -050 are 0.070 in (1.78 mm), -102 to -178 are 0.103 in (2.62 mm), -201 to -284 are 0.139 in (3.53 mm), -309 to -395 are 0.210 in (5.33 mm) and -425 to -475 are 0.275 in (6.99 mm). Within a series the inside diameter grows with the number. -001, -002 and -003 are smaller sections (0.040, 0.050 and 0.060 in).

What size is an AS568-214 o-ring?

AS568-214 has an inside diameter of 0.984 ± 0.010 in and a cross-section of 0.139 ± 0.004 in, which is 24.99 mm × 3.53 mm. Its reference outside diameter is 1.262 in (32.05 mm). It is sold under the nominal size 1 × 1-1/4 × 1/8 in.

Why is the actual size different from the nominal size?

The nominal fractions are a name, not a measurement. AS568-214 is called 1 × 1-1/4 × 1/8 in, but its actual inside diameter is 0.984 in and its section is 0.139 in. Design the groove from the actual dimensions and tolerances. Apple Rubber notes that its listed sizes assume the shrinkage of 70 durometer nitrile, so other materials may need different tooling.

What are 900-series o-rings?

The -901 to -932 sizes are boss seals for straight-thread tube fittings, used mainly in hydraulic tubing and fittings up to 3,000 psi and normally made in 90 durometer material (Apple Rubber). From -902 up, the last two digits give the tube outside diameter in sixteenths of an inch: -904 suits a 1/4 in tube and has a 0.351 in ID × 0.072 in section; -916 suits a 1 in tube.

How do I pick the AS568 size for a piston groove?

Choose an o-ring whose inside diameter is slightly smaller than the groove diameter so that it is stretched 1 to 5%, with about 2% ideal (Apple Rubber). O-ring ID = groove diameter ÷ (1 + stretch). For a 0.231 in groove that gives 0.229 to 0.220 in. Then pick the cross-section that gives the right squeeze for the gland depth (see the o-ring groove dimensions page).

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