Electronics

Thermal Interface Materials (TIM)

Thermal pads, pastes, phase-change, and liquid metals — conductivity and typical resistance.

TIM types

Typek (W/m·K)Typical R (°C·cm²/W)Pros / cons
Thermal paste (silicone)1 – 100.2 – 1Cheap; dries out over time
Thermal paste (metal-oxide)5 – 100.1 – 0.5Better performance than silicone
Thermal paste (CPU high-end)8 – 140.05 – 0.2Thermal Grizzly Kryonaut, Arctic MX-6
Liquid metal (Ga-based)70 – 80< 0.05Highest performance; conductive; corrodes aluminum
Thermal pad (silicone)1 – 61 – 5No cure time, reusable; thicker = worse
Graphite pad5 – 15 (in plane)0.1 – 0.3Reusable, clean
Phase-change (PCM)3 – 70.3 – 1Melts at operating temp, fills gaps; one-time
Thermal epoxy1 – 8BondedPermanent; use for small heatsinks on ICs
Indium foil800.1 – 0.3High-end test / CPU lab

Practical tips

  • Thin layer beats thick layer — TIM is there to fill microscopic voids, not to be a layer.
  • Pump-out: thermal paste migrates out with temperature cycling — replace every few years or use PCM.
  • Aluminum + liquid metal: corrodes violently. Use only on nickel-plated copper.
  • Thermal pad thickness: pick just thick enough to fill the gap — compressed ~30%.
  • Contact pressure: most TIMs need 20–70 psi to hit rated thermal resistance.
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