Exhaust Gas Velocity Calculator

Compute gas velocity in the exhaust (ft/s, m/s, Mach) from flow rate and pipe ID. Target the 250-290 ft/s scavenging window.

Calculator Automotive Updated Apr 20, 2026
How to Use
  1. Enter exhaust volumetric flow (CFM hot, from the Flow Rate tool).
  2. Enter actual pipe inside diameter (ID), not OD.
  3. Check velocity against the 240-290 ft/s scavenging window.
Inputs
Velocity

Formulas

Area from ID
A = π · (ID/2)²
Velocity
v = Q / A
Sonic velocity (hot)
a = √(γ · R · T), γ≈1.33 for exhaust
Mach
M = v / a

Frequently Asked Questions

Why is 240-290 ft/s the target?

Classic Vizard finding — below 200 the slug loses inertia and scavenging stalls; above 300 friction ΔP dominates.

What about collectors?

Velocity drops across the collector as cross-section grows — that's the pulse energy converting to vacuum that sucks the next cylinder clean.

OD vs ID?

OD is the tube spec (e.g., 1-3/4"). ID = OD − 2×wall. 0.065" wall on 1.75" tubing gives 1.62" ID — a 16% smaller area.

Common Use Cases

Header primary sizing

Pick primary OD that keeps velocity in the scavenging window at peak torque.

Merge collector sizing

Design the cross-section step to get the desired velocity drop.

Diagnose a dog exhaust

Velocity > 400 ft/s means you're strangling the engine.

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