Hardness Conversion Chart
Cross-reference Rockwell C (HRC), Rockwell B (HRB), Brinell (HBW), Vickers (HV), and approximate tensile strength for steel. Based on ASTM E140.
Hardness scales measure slightly different things — Rockwell C uses a diamond cone and reads directly, Brinell presses a 10 mm ball and measures the impression diameter, Vickers uses a pyramidal diamond at very light loads. Conversions between them are approximate and apply mainly to carbon and low-alloy steels; high-alloy, austenitic stainless, and non-ferrous metals need their own tables. Tensile strength (ksi / MPa) is an empirical estimate from Brinell — useful for quick material sanity checks, not certification.
High-range (HRC) steel — ASTM E140 Table 1
| HRC | HV | HBW (3000 kgf) | HRA | Tensile ksi | Tensile MPa |
|---|---|---|---|---|---|
| 68 | 940 | — | 85.6 | — | — |
| 66 | 865 | — | 84.5 | — | — |
| 64 | 800 | — | 83.4 | — | — |
| 62 | 746 | — | 82.3 | — | — |
| 60 | 697 | — | 81.2 | — | — |
| 58 | 653 | — | 80.1 | 351 | 2420 |
| 56 | 613 | — | 79.0 | 325 | 2240 |
| 54 | 577 | — | 78.0 | 301 | 2075 |
| 52 | 544 | — | 76.8 | 279 | 1920 |
| 50 | 513 | — | 75.9 | 259 | 1785 |
| 48 | 484 | — | 74.7 | 241 | 1660 |
| 46 | 458 | — | 73.6 | 225 | 1550 |
| 44 | 434 | 409 | 72.5 | 210 | 1450 |
| 42 | 413 | 390 | 71.4 | 197 | 1360 |
| 40 | 392 | 371 | 70.4 | 185 | 1275 |
| 38 | 372 | 353 | 69.4 | 175 | 1205 |
| 36 | 354 | 336 | 68.4 | 164 | 1130 |
| 34 | 336 | 319 | 67.4 | 155 | 1070 |
| 32 | 318 | 301 | 66.3 | 146 | 1010 |
| 30 | 302 | 286 | 65.3 | 138 | 950 |
| 28 | 286 | 271 | 64.3 | 131 | 900 |
| 26 | 272 | 258 | 63.3 | 124 | 855 |
| 24 | 260 | 247 | 62.4 | 118 | 810 |
| 22 | 248 | 237 | 61.5 | 113 | 780 |
| 20 | 238 | 226 | 60.5 | 108 | 745 |
Mid-range (HRB) steel — ASTM E140 Table 2
| HRB | HV | HBW (3000 kgf) | HRC (est.) | Tensile ksi | Tensile MPa |
|---|---|---|---|---|---|
| 100 | 240 | 228 | 20 | 110 | 760 |
| 98 | 228 | 216 | 19 | 104 | 715 |
| 96 | 216 | 205 | 17 | 98 | 675 |
| 94 | 206 | 195 | 15 | 93 | 640 |
| 92 | 196 | 185 | 13 | 88 | 605 |
| 90 | 187 | 176 | 11 | 84 | 580 |
| 88 | 179 | 169 | 9 | 80 | 550 |
| 86 | 171 | 162 | 7 | 77 | 530 |
| 84 | 165 | 156 | 5 | 73 | 505 |
| 82 | 158 | 149 | 3 | 70 | 485 |
| 80 | 152 | 143 | — | 67 | 460 |
| 78 | 147 | 138 | — | 65 | 450 |
| 76 | 142 | 133 | — | 63 | 435 |
| 74 | 137 | 129 | — | 61 | 420 |
| 72 | 133 | 125 | — | 59 | 405 |
| 70 | 129 | 121 | — | 57 | 395 |
| 68 | 126 | 118 | — | 56 | 385 |
| 65 | 120 | 113 | — | 53 | 365 |
| 60 | 109 | 103 | — | 48 | 330 |
| 55 | 100 | 95 | — | 44 | 305 |
| 50 | 92 | 87 | — | 41 | 285 |
Typical hardness of common materials
| Material | Condition | HRC / HRB | HBW | Tensile |
|---|---|---|---|---|
| Pure aluminum | Annealed | HRB 15 | 25 | 10 ksi |
| 6061-T6 aluminum | T6 | HRB 60 | 95 | 45 ksi |
| 7075-T6 aluminum | T6 | HRB 87 | 150 | 83 ksi |
| Copper | Annealed | HRB 30 | 45 | 32 ksi |
| Brass 360 | Half-hard | HRB 78 | 120 | 58 ksi |
| Mild steel 1018 | Cold-rolled | HRB 72 | 126 | 65 ksi |
| Steel 1045 | Hot-rolled | HRB 95 | 180 | 91 ksi |
| Steel 4140 | Annealed | HRB 95 | 200 | 95 ksi |
| Steel 4140 | Quench & temper | HRC 30 | 286 | 135 ksi |
| Steel A2 / D2 | Hardened | HRC 58-62 | — | — |
| Stainless 304 | Annealed | HRB 82 | 150 | 75 ksi |
| Stainless 17-4 | Cond. H900 | HRC 44 | 400 | 190 ksi |
| Tool steel M2 | Hardened | HRC 62-65 | — | — |
| Titanium Ti-6Al-4V | Annealed | HRC 36 | 334 | 138 ksi |
| Cast iron (gray) | As-cast | HRB 90 | 190 | 30 ksi* |
| Ductile iron | As-cast | HRB 95 | 220 | 75 ksi |
| Diamond | — | HRC 100+ | ~10000 | — |
Scale selection guide
- HRC
- Hardened steel (Rc 20-70). Diamond brale, 150 kgf. Standard for tool steel, bearings, shafts.
- HRB
- Soft steel, brass, aluminum (HRB 30-100). 1/16" ball, 100 kgf. Too soft for HRC.
- HRA
- Very hard thin case-hardened parts (HRA 60-85). Diamond, 60 kgf. Less penetration than HRC.
- HRN
- Superficial Rockwell for thin sheet / surface layers. 15N, 30N, 45N scales.
- HBW
- Brinell with tungsten-carbide ball (10 mm), 3000 kgf for steel / 500 kgf for soft metals. Best for averaging through coarse microstructure.
- HV
- Vickers pyramidal diamond, micro-indentation (10 gf to 10 kgf). Single continuous scale covering everything from gold leaf to carbide.
- Knoop (HK)
- Elongated diamond for measuring very thin coatings or brittle materials. Most common in micro-hardness labs.
Tips & cautions
- Conversions are valid for carbon and low-alloy steels. For stainless, aluminium, brass, cast iron, and hardened ceramics use material-specific tables.
- HRB readings are invalid above about 100 — use HRC. HRC readings below 20 are invalid — use HRB.
- Case-hardened parts have a thin hard surface over a softer core. Use HRN superficial scales or measure a cross-section after sectioning / polishing.
- The "tensile" column is an approximation: UTS (ksi) ≈ HBW / 2 for low / medium carbon steels. Use actual tensile data for spec-critical work.
- Typical shop comparator: a sharp file will skid across HRC 60+ steel; a "hard-file test" is a go / no-go check around HRC 55-60.
Notes
- Data compiled from ASTM E140-12b (Standard Hardness Conversion Tables for Metals). For aluminum-specific conversions consult ASTM B648; for stainless consult the supplier datasheet.
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