Pipe Thread Tap Drill Chart (NPT / BSPT / BSPP)
Tap drill sizes for tapered pipe threads (NPT, NPTF, BSPT) and parallel pipe threads (NPS, BSPP / G). Includes nominal size, OD, threads-per-inch, and drill size in inches and millimetres.
Pipe threads use different tap drills than machine-screw threads because the thread is tapered (3/4 inch taper per foot on NPT / BSPT). NPT and NPTF thread sealing relies on metal-on-metal interference at the crests; use thread sealant or PTFE tape. BSPP (also called "G") is a straight thread that seals on a gasket or O-ring, not by thread interference. Match thread standards strictly — NPT and BSPT look similar but have different angles (60° vs 55°) and are not interchangeable.
NPT — National Pipe Taper (ANSI B1.20.1)
| Nominal | OD (in) | TPI | Tap Drill (in) | Decimal | Tap Drill (mm) |
|---|---|---|---|---|---|
| 1/16" | 0.3125 | 27 | C (0.242) | 0.242 | 6.15 mm |
| 1/8" | 0.4050 | 27 | 11/32 | 0.344 | 8.74 mm |
| 1/4" | 0.5400 | 18 | 7/16 | 0.438 | 11.11 mm |
| 3/8" | 0.6750 | 18 | 37/64 | 0.578 | 14.68 mm |
| 1/2" | 0.8400 | 14 | 23/32 | 0.719 | 18.26 mm |
| 3/4" | 1.0500 | 14 | 59/64 | 0.922 | 23.42 mm |
| 1" | 1.3150 | 11.5 | 1-5/32 | 1.156 | 29.37 mm |
| 1-1/4" | 1.6600 | 11.5 | 1-1/2 | 1.500 | 38.10 mm |
| 1-1/2" | 1.9000 | 11.5 | 1-47/64 | 1.734 | 44.05 mm |
| 2" | 2.3750 | 11.5 | 2-7/32 | 2.219 | 56.36 mm |
| 2-1/2" | 2.8750 | 8 | 2-5/8 | 2.625 | 66.68 mm |
| 3" | 3.5000 | 8 | 3-1/4 | 3.250 | 82.55 mm |
| 3-1/2" | 4.0000 | 8 | 3-3/4 | 3.750 | 95.25 mm |
| 4" | 4.5000 | 8 | 4-1/4 | 4.250 | 107.95 mm |
NPTF — Dryseal (ANSI B1.20.3)
- NPTF uses the same tap drill sizes as NPT but with tighter tolerance on thread crests and roots — seals without PTFE tape.
- Requires NPTF-specific taps (dryseal); regular NPT taps will not produce a spec NPTF thread.
- Drill the hole exactly as the NPT chart above, then reamer-ream for best finish before tapping.
BSPT — British Standard Pipe Taper (ISO 7 / R-series)
| Nominal | OD (mm) | TPI | Tap Drill (mm) | Tap Drill (in) |
|---|---|---|---|---|
| R 1/16 | 7.723 | 28 | 6.5 mm | 0.256 (≈ F) |
| R 1/8 | 9.728 | 28 | 8.8 mm | 0.346 (≈ S) |
| R 1/4 | 13.157 | 19 | 11.8 mm | 0.465 (≈ 15/32) |
| R 3/8 | 16.662 | 19 | 15.25 mm | 0.600 (≈ 19/32) |
| R 1/2 | 20.955 | 14 | 19.0 mm | 0.748 (≈ 3/4) |
| R 3/4 | 26.441 | 14 | 24.5 mm | 0.965 (≈ 31/32) |
| R 1 | 33.249 | 11 | 30.75 mm | 1.211 (≈ 1-7/32) |
| R 1-1/4 | 41.910 | 11 | 39.5 mm | 1.555 (≈ 1-35/64) |
| R 1-1/2 | 47.803 | 11 | 45.25 mm | 1.781 (≈ 1-25/32) |
| R 2 | 59.614 | 11 | 57.0 mm | 2.244 (≈ 2-1/4) |
| R 2-1/2 | 75.184 | 11 | 72.5 mm | 2.854 (≈ 2-27/32) |
| R 3 | 87.884 | 11 | 85.0 mm | 3.346 (≈ 3-11/32) |
BSPP / G — British Standard Pipe Parallel (ISO 228)
| Nominal | OD (mm) | TPI | Tap Drill (mm) | Tap Drill (in) |
|---|---|---|---|---|
| G 1/16 | 7.723 | 28 | 6.8 mm | 0.268 |
| G 1/8 | 9.728 | 28 | 8.8 mm | 0.346 |
| G 1/4 | 13.157 | 19 | 11.8 mm | 0.465 |
| G 3/8 | 16.662 | 19 | 15.25 mm | 0.600 |
| G 1/2 | 20.955 | 14 | 19.0 mm | 0.748 |
| G 5/8 | 22.911 | 14 | 21.0 mm | 0.827 |
| G 3/4 | 26.441 | 14 | 24.5 mm | 0.965 |
| G 1 | 33.249 | 11 | 30.75 mm | 1.211 |
| G 1-1/4 | 41.910 | 11 | 39.5 mm | 1.555 |
| G 1-1/2 | 47.803 | 11 | 45.25 mm | 1.781 |
| G 2 | 59.614 | 11 | 57.0 mm | 2.244 |
NPS — National Pipe Straight (ANSI B1.20.1)
- NPS has the same TPI and OD as NPT but is parallel — used for mechanical connections (fittings, bushings), not sealing.
- Use the NPT tap drill sizes; you may want to ream 0.005" oversize for slip fit.
- NPSM (mechanical), NPSL (locknut), and NPSH (hose) are all variants with the same pitch but different tolerance classes.
Usage notes
- Tap taper pipe threads with a taper tap only (pipe taps are self-starting and cut full profile). Never run a plug or bottoming tap after — you'll damage the seal.
- Go one full turn past finger-tight after assembling NPT fittings, then 1½-2 turns more with a wrench. Over-tightening splits fittings.
- PTFE tape: wrap 2-3 turns in the direction of thread rotation on the male thread. Leave the first 1-2 threads bare to prevent shavings getting into the system.
- BSPP (G) threads seal on a face — add a bonded washer or O-ring on the male side. The thread itself does no sealing.
- Never mix NPT and BSPT on the same joint; different thread angles (60° vs 55°) give only 3-4 contact threads which leaks fast.
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