Construction

Fastener Materials Guide

Common bolt/screw materials — strength grades, corrosion, and cost.

Steel grades

GradeTensile strengthMarkingNotes
SAE 2 (low carbon)74 ksi (510 MPa)No markingCheap commodity bolts
SAE 5 (medium-carbon, heat-treated)120 ksi (830 MPa)3 radial linesGeneral industrial
SAE 8 (alloy steel)150 ksi (1 040 MPa)6 radial linesAutomotive, high-stress
SAE 9180 ksi (1 240 MPa)Specialty fasteners
Metric 4.6400 MPaEquivalent to SAE 2
Metric 8.8830 MPa"8.8" on headEquivalent to SAE 5
Metric 10.91 040 MPa"10.9" on headEquivalent to SAE 8
Metric 12.91 220 MPa"12.9" on headHigh-strength alloy

Stainless

TypeTensile (typ.)CorrosionNotes
304 (18-8, A2)515 MPaGoodGeneral food / hardware
316 (A4)515 MPaBetter (Mo)Marine / chloride exposure
316L485 MPaBetterWeld-grade
17-4 PH1 100 MPaGoodPrecipitation-hardened, high strength

Non-ferrous

MaterialUseNotes
BrassLow-stressCorrosion resistant, soft
AluminumWeight-criticalMuch weaker than steel; galls
TitaniumAerospace, high-end bikesStrength-to-weight king; expensive
MonelMarine / chemicalVery corrosion resistant
NylonInsulating / electronicLow strength

Coatings

Zinc platedCheap, mild corrosion protection, not for outdoor
Hot-dip galv.Thick zinc layer, outdoor construction
Black oxideCosmetic, minor corrosion resistance
CadmiumAerospace (legacy, toxic)
PTFELow friction, chemical resistance

Notes

  • Galvanic corrosion: avoid direct contact between dissimilar metals (aluminum + steel screws fail fast outdoors without isolation).
  • Grade 8 fasteners are brittle — prefer grade 5 for shock / fatigue loading.
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